Tesla Recalls Over 2,400 Cybertrucks in Sixth Callback This Year

Tesla’s groundbreaking Cybertruck faces mounting challenges as the company announces multiple recalls affecting tens of thousands of vehicles. The latest developments include safety concerns ranging from drive inverter malfunctions to rearview camera display issues. These recalls mark a series of callbacks that have impacted the innovative electric pickup truck. 

The announcements come at a crucial time for Tesla, as the company works to establish the Cybertruck’s reliability in the competitive electric vehicle market. The futuristic pickup truck, which began deliveries last year after significant delays, continues to undergo rigorous safety evaluations and improvements. These safety measures affect various aspects of the vehicle, from essential mechanical components to critical safety features.

Latest Recall Details

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The most recent recall affects approximately 2,400 Cybertruck vehicles in the US due to a critical fault in the driver inverter system, Reuters reports.. Tesla identified that vehicles manufactured through July 30 could experience unexpected loss of propulsion while driving. The issue stems from a component that may cause the vehicle to stop producing torque when the accelerator pedal is pressed. Tesla has committed to replacing the affected drive inverters with properly functioning components.

Safety Implications and Response

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Tesla’s investigation revealed five warranty claims related to the drive inverter issue, though no crashes or injuries have been reported. The company has already implemented a solution in their production line, incorporating an updated component since July 30. Tesla plans to begin the replacement process for affected vehicles around December 9.

Previous Recalls Overview

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This recall follows several other safety-related callbacks earlier this year, including a significant issue involving more than 27,000 Cybertrucks due to delayed rear-view camera images. Earlier recalls addressed various concerns, including problems with loose accelerator pedal pads. The company also dealt with issues related to windshield wipers and exterior trim through separate recall campaigns in April and June.

Production Context

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The Cybertruck’s journey to market has been marked by various challenges, including a two-year delay caused by production and battery supply difficulties. Despite beginning deliveries in 2023, Tesla has maintained privacy regarding specific production and delivery numbers for the model. The vehicle’s unique design and manufacturing requirements have presented unique challenges in maintaining consistent quality control.

Manufacturing and Quality Control

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Tesla’s manufacturing process for the Cybertruck involves sophisticated engineering and innovative production techniques. The company has implemented rigorous quality control measures and continues to refine its production processes. These quality control measures are essential for maintaining the vehicle’s safety standards and meeting regulatory requirements.

Camera Display Concerns

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In October, Tesla recalled 27,185 Cybertruck vehicles due to a critical safety issue involving delayed rearview camera displays. The National Highway Traffic Safety Administration identified that affected vehicles may experience delayed camera images when shifting into reverse. This malfunction violates Federal Motor Vehicle Safety Standard number 111 regarding rear visibility requirements. Tesla has responded by implementing a free over-the-air software update to resolve the issue.

Safety Compliance Measures

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The company addressed the concern of rearview cameras by developing and deploying a software solution. Tesla started to notify affected vehicle owners through recall notification letters on November 25. The company has established dedicated customer service channels to handle inquiries and concerns about the recall.

Recent Trim and Wiper Issues

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In a separate recall action, Tesla addressed concerns regarding the Cybertruck’s bed trim sail applique affecting 11,383 vehicles. The improperly adhered trim could potentially detach during operation, creating hazards for other drivers. Additionally, another recall involved 11,688 Cybertrucks due to potential front windshield wiper motor controller failures. These issues could significantly impact driver visibility and safety.

Technical Solutions Implementation

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Tesla’s engineering team has developed specific solutions for each identified issue. The company addressed some problems through over-the-air updates. For hardware-related issues, Tesla has established clear protocols for repairs and replacements. The company continues to monitor and evaluate vehicle performance to ensure all safety standards are met.

Safety Documentation and Recall Records

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The multiple recalls of the Cybertruck have resulted in extensive documentation with the NHTSA. Records show safety concerns ranging from drive inverter malfunctions to camera display delays, windshield wiper failures, and trim adhesion problems. These recalls have affected different quantities of vehicles, with the camera display issue impacting 27,185 units while the drive inverter problem affected 2,400 vehicles. These recalls occurre within months of the vehicle’s launch.

Combined Recall Impact

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The concurrent recalls affecting the Tesla Cybertruck represent significant quality control challenges for the automaker’s newest vehicle. Tesla has addressed these issues through different approaches: implementing hardware replacements for the drive inverter problem and deploying over-the-air software updates for the camera display concern. The company’s response includes direct customer communication, free repairs and updates, and dedicated support channels for affected owners.

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Lyn Sable

Lyn Sable is a freelance writer with years of experience in writing and editing, covering a wide range of topics from lifestyle to health and finance. Her work has appeared on various websites and blogs. When not at the keyboard, she enjoys swimming, playing tennis, and spending time in nature.

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