Stellantis has announced a major recall of its newest hybrid SUVs due to brake system failures. The safety concern affects vehicles across multiple international markets, prompting a comprehensive recall campaign. The issue involves a critical braking component that could fail during normal driving conditions. The company has already begun implementing measures to address this safety concern.
The recall has drawn attention from safety regulators and consumers worldwide. Vehicle owners are being urged to respond promptly to recall notices. The manufacturer has developed a solution to fix the brake system defect. The streamlined recall process aims to minimize customer inconvenience while ensuring safety.
Recall Overview
The automotive world has been shaken by Stellantis’s announcement of a major safety recall affecting their newest hybrid SUV models. The recall, as reported by the Detroit Free Press, encompasses a substantial number of vehicles, specifically targeting 44,500 units worldwide. The affected vehicles include recent models of both Dodge and Alfa Romeo brands, specifically their hybrid SUV offerings. This recall represents one of the most significant safety campaigns for these particular models since their launch.
Affected Models
The recall specifically targets the 2024 through 2025 model-year Alfa Romeo Tonale plug-in hybrid SUVs. Another affected vehicle is the 2024 model-year Dodge Hornet plug-in hybrid SUV, which shares the same platform as the Tonale. Both models are relatively new additions to the Stellantis lineup, having been launched as part of the company’s electrification strategy. The recall affects vehicles manufactured within a specific timeframe, indicating a potential manufacturing issue during this period.
Geographic Distribution
The recall’s scope extends across multiple regions, with the United States being the most affected market. Within the United States alone, 21,069 vehicles are subject to this recall notice. The recall affects approximately 2,280 vehicles in Canada and 134 in Mexico. An additional 20,987 vehicles outside North America are also included in this safety campaign.
Nature of the Defect
The core issue involves a potentially dangerous defect in the brake pedal assembly of these vehicles. The brake pedal could unexpectedly disengage while being applied during normal driving conditions. This malfunction presents a significant safety risk as it could result in a complete loss of braking power. The defect appears to be related to the structural integrity of the brake pedal assembly.
Manufacturing Timeline
The affected vehicles were all manufactured at the Stellantis plant in Turin between July 20, 2023, and September 26, 2024. This specific timeframe is crucial as it identifies the exact production period where the defective brake pedal assemblies were installed. Vehicles produced outside this window are fitted with a different pedal assembly design and are not affected by this recall. This information helps owners quickly determine if their vehicle falls within the affected manufacturing period.
Reported Incidents
Stellantis has documented fifteen separate instances of brake pedal assembly failures globally. These failures occurred during regular driving conditions, highlighting the unpredictable nature of the defect. Among these incidents, one resulted in a collision, though fortunately without injuries. The company has been actively monitoring these incidents to understand the full scope of the problem.
Sales Impact
The recall affects a significant portion of recently sold vehicles from both brands. Stellantis reports selling 15,566 Dodge Hornets in the United States through September 30. During the same period, 2,737 Alfa Romeo Tonales were sold in the American market. These numbers indicate the substantial market presence of these affected models.
Defect Rate
Analysis of the recall data shows that approximately 5% of the affected models are experiencing brake pedal issues. This translates to roughly 1,053 vehicles out of the 21,069 recalled units in the United States. The defect rate suggests a systematic issue affecting a specific production batch rather than an isolated problem.
Technical Solution
Stellantis has developed a straightforward repair solution for the affected vehicles. The fix involves reinforcing the brake pedal assembly with additional hardware. Specifically, dealers will install a bolt and nut to strengthen the brake pedal mechanism. This repair aims to prevent future instances of brake pedal failure.
Safety Systems
The vehicles are equipped with backup safety features that can help in case of brake pedal failure. One such feature is the electronic parking brake, which remains functional even if the main brake pedal fails. The automatic emergency braking system provides an additional layer of safety, operating independently of the main brake system.
Emergency Safety Procedures
Stellantis has provided specific guidance for drivers who might experience brake pedal failure while operating their vehicles. The Electronic Park Brake, conveniently located on the center console, can be used while driving to bring the vehicle to a controlled stop. The automatic emergency braking system provides additional protection by automatically intervening when it detects an imminent collision. However, drivers should note that this safety feature only works if it hasn’t been deactivated.
Repair Process
The repair procedure has been designed to be quick and efficient for affected owners. Dealers will complete the necessary repairs at no cost to vehicle owners. The entire repair process typically takes about thirty minutes to complete. The repair will be performed by authorized Stellantis service centers.
Customer Support
Stellantis has established dedicated customer support channels for this recall. Owners can contact FCA Customer Service at 800-853-1403 for additional information. The company is actively working to notify all affected vehicle owners about the recall. Support staff are trained to assist owners with scheduling repair appointments.
Vehicle Identification
The recall affects specific production ranges of both the Hornet and Tonale models. Owners can verify if their vehicle is affected by contacting their local dealer. The recall information is also available through the National Highway Traffic Safety Administration’s database. Vehicle identification numbers can be used to confirm if a specific vehicle is included in the recall.
Regulatory Oversight
The recall was initiated in cooperation with the U.S. National Highway Traffic Safety Administration. This federal agency is overseeing the recall process to ensure proper implementation. The recall follows standard safety protocols established by transportation authorities. Regular updates are being provided to regulatory bodies regarding the recall’s progress.
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